The heat sources required for general hot and dyeing processes including pretreatment, dyeing, printing and finishing are basically supplied by steam. In order to effectively improve steam utilization, using special steam generators for textile mills to produce and process textiles has become the best choice for textile workshops.
1. Hot and dyeing processing
For textile mills, steam heat sources are required for both perm and dyeing and fiber processing. In order to effectively save the loss of steam heat sources, many textile companies have purchased special steam generators for perm and dyeing. A special steam generator for perming and dyeing is used for perming and dyeing, which is also a chemical processing process. Fiber materials need to be washed and dried repeatedly after chemical treatment, which consumes a large amount of steam heat energy and produces harmful substances that pollute the air and water. If you want to improve steam utilization and reduce pollution during the dyeing and finishing process, you need to buy heat sources in the form of steam. However, almost none of these equipment can directly use the high-pressure steam that has just entered the factory. The steam purchased at a high price needs to be cooled down for use, which leads to insufficient steam in the machine. This has created a conflicting situation where high-temperature and high-pressure steam cannot be used directly and the steam input into the equipment is insufficient, resulting in a waste of steam.
2. Moisturizing in the workshop
Textile factories have difficulties in producing textiles due to high fluctuations in air humidity. For example, yarns are prone to breakage/fabric tension is uneven/static electricity is generated causing damage or failure, etc. In order to solve this problem, textile factories need high-temperature steam from steam generators to heat and humidify.
Maintaining the temperature and humidity in the workshop can ensure normal production and profits. Cotton yarn has a certain moisture content. If it does not contain moisture, the weight will be reduced, not to mention the loss of money. Sometimes the cloth weight cannot even meet the customer's requirements, and the goods cannot be shipped. Therefore, it is urgent to solve this problem.
During the production and processing of the textile industry, textile factories use steam generators to properly regulate the air, which can effectively reduce the impact of static electricity and the processing difficulties caused by it. It can also make the friction between adjacent fibers even and achieve uniformity in worsted products. The spinning tension increases the friction resistance of the warp yarn and effectively increases the processing speed of the equipment, thus greatly improving the production efficiency and product quality. The important thing is that both the humidification and heating problems are solved in this process, and the atomized particles of steam are smaller than those of high-pressure atomization, so the effect is good.
3. Sterilization and disinfection
Textile factories are actually the industry that most needs steam generators. Steam generators are used in the printing and dyeing process of blankets. Of course, sterilization and disinfection in textile factories also require steam generators to assist. High-temperature steam can dissolve some dirt, especially for products with relatively rough surfaces like blankets. If high-temperature steam can be used during cleaning, it will be more effective.
The fluffy quality of blankets makes it relatively easy to harbor and breed bacteria and mites. Textile factories need to sterilize and disinfect blankets when they ship carpets. At this time, the high-temperature steam produced by the steam generator can be used to sterilize and disinfect the blankets. Blankets are sterilized and disinfected.
